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Metal Conversations podcast

Michael Pfeifer from Industrial Metallurgists, LLC talks about metallurgy and metals engineering as they apply to product design and manufacturing. This includes discussions related to different alloys, component fabrication processes, alloy selection for component design, supplier evaluation, manufacturing process development, and fixing reliability and quality problems.

The episodes are listed below.

The podcast is available on Anchor, Spotify, Apple podcasts, Amazon Music, and Pocket Casts. The links go to the podcast. Go ahead and subscribe to it.

Michael will also share stories about the application of metal failure analysis, metal strength testing, and an advanced understanding of metallurgy and the properties of metals to help people design components and fix component problems.

June 17, 2026
Podcast Episode 29: Metal Fatigue

In this episode Michael Pfeifer discusses metal fatigue. Fatigue is a common component failure mechanism that involves ...

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June 16, 2026
Podcast Episode 28: Re-introduction

In this episode Michael discusses his return to podcasting and re-introduces himself, his engineering pursuits and perspective, and ...

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May 31, 2024
Podcast Episode 27: Metal Annealing

Annealing is a common term used for metal heat treating. However, the term is sometimes used incorrectly to refer to different annealing processes.

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May 23, 2024
Podcast Episode 26: Phase Diagrams

Metallurgical phase diagrams are graphical representations of the phases present in a particular alloy being held at a particular temperature. 

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April 3, 2024
Podcast Episode 25: Engineering Mistakes

Engineering and producing a product or structure involves many decisions and actions, and occasionally mistakes are made. Sometimes they are ...

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March 13, 2024
Podcast Episode 24: Supplier Selection

Listen to this Metal Conversations podcast episode about the metals engineering perspective for supplier selection for metal stock and custom ...

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March 1, 2024
Podcast Episode 23: Component Design Process

Listen to this Metal Conversations podcast episode about the metals engineering perspective of the component design process. In this episode ...

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February 28, 2024
Podcast Episode 22: Product Launch Formula

In this episode of the Metals Conversations podcast Michael discusses different aspects of product development, product launch, and post-launch and ...

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November 29, 2023
Podcast Episode 21: Residual Stress

Listen to this Metal Conversations podcast episode about residual stress - sources of residual stress, how to reduce residual stress, . and ...

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October 26, 2023
Podcast Episode 20: Five Key Metallurgy Concepts

This episode covers five key metallurgy concepts that apply metallurgy to design and manufacturing decisions and problems

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October 23, 2023
Podcast Episode 19: Two fundamental metallurgy principles

In this episode of the Metals Conversations podcast I discuss two fundamental principles that are the foundation of metallurgy and ...

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July 27, 2023
Podcast Episode 18: Preventing Hydrogen Embrittlement

In this episode of the Metals Conversations podcast I discuss the hydrogen embrittlement mechanism and the engineering steps needed to prevent hydrogen embrittlement

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July 21, 2023
Podcast Episode 17: Life (and Engineering) Lessons from Boxing

Metallurgical phase diagrams are graphical representations of the phases present in a particular alloy being held at a particular temperature. 

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July 7, 2023
Podcast Episode 16: Case Study of Using Failure Analysis to Improve Reliability

Metallurgical phase diagrams are graphical representations of the phases present in a particular alloy being held at a particular temperature. 

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June 27, 2023
Podcast Episode 15: Definition of Successful Product

Metallurgical phase diagrams are graphical representations of the phases present in a particular alloy being held at a particular temperature. 

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June 21, 2023
Podcast Episode 14: Failure Analysis Case Studies

Metallurgical phase diagrams are graphical representations of the phases present in a particular alloy being held at a particular temperature. 

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May 31, 2023
Podcast Episode 13: Product Reliability and Materials Degradation

In this episode I discuss product reliability. Reliability refers to the ability of a product to perform as needed for a period of time.

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May 17, 2023
Podcast Episode 12: Six-sigma and materials engineering

In this episode I discuss 6-sigma, statistical process control, and the role of materials engineering in developing capable manufacturing processes.

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April 24, 2023
Podcast Episode 11: Tribute to Steel Metallurgy Knowledge

In this episode I discuss the state of steel metallurgy knowledge and what this knowledge has enabled. This includes ultra-high ...

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March 21, 2023
Podcast Episode 10: A different perspective for seeing products

In this episode I discuss my perspective of products and how it influences how I help design products to meet performance, reliability, and cost goals.

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February 8, 2023
Podcast Episode 9: Learning and Professional Development

“For the best return on your money, pour your purse into your head.” Benjamin Franklin. In this episode I discuss professional development.

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January 22, 2023
Podcast Episode 8: Design for Manufacturing

In this episode I discuss Design for Manufacturability related to component fabrication and joining components by welding, brazing, or soldering

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November 15, 2022
Podcast Episode 7: Failure Analysis

In this episode I discuss failure analysis of component and joint failures during product testing or use and manufacturing problems.

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September 21, 2022
Podcast Episode 6: You have to think small to understand metallurgy

There are microscopic structures and processes in metals that have large effects on metal properties, performance, and reliability.

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August 23, 2022
Podcast Episode 5: Metals engineering perspective to component design

No matter the application, the considerations when designing a component are always the same. It’s necessary to understand all the ...

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August 4, 2022
Podcast Episode 4: What is Metals Engineering?

Metals engineering is the application of metallurgy (the science of metals) to design and manufacturing decisions and problems involving metals.

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July 18, 2022
Podcast Episode 3: Lessons Learned as a Process Engineer

In this Metal Conversations episode I discuss two lessons I learned when I was a process engineer in a semiconductor ...

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July 7, 2022
Podcast Episode 2: How metals engineering fits in

I just posted my second podcast episode. In this episode I discussed my education, my experience working in a semiconductor

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Industrial Metallurgists, LLC

Providing metals engineering expertise for failure analysis and forensic investigations of metal components and products.
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