Metallurgical Engineering Services

Metallurgical engineering services

We provide metallurgical engineering services for decisions and problems related to metals used in products, equipment, and structures.

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Industrial metallurgists working with metal samples in a laboratory setting.

CONSULTING FOR PRODUCT DESIGN AND MANUFACTURING

We have experience with all aspects of product design and manufacturing. This includes materials selection, writing materials specifications, supplier evaluation, and manufacturing process development.
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Industrial metallurgists inspecting metal samples in a manufacturing facility.

METALLURGICAL FAILURE ANALYSIS OF METAL PROBLEMS

We help get the data and information needed to determine the root cause of failed components, supplier quality problems, and manufacturing quality problems.

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Industrial metallurgists working with metal alloys and forging processes in a manufacturing facility.

METALLURGY EXPERT FOR INSURANCE AND LEGAL ISSUES

We provide forensic engineering services to help insurers and attorneys determine the root cause of product, equipment, and structure failures.

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Precision industrial metallurgists working in a high-tech metal processing facility.

1-HOUR ENGINEERING CONSULTATION

Sometimes, meeting for an hour with a metallurgy expert is enough to identify options and next steps for decisions and problems related to metals

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Your On-Call Metals Engineer

We provide the metallurgy expertise needed for questions and problems related to the metals used in products. This includes design, manufacturing, quality, and reliability questions and problems.

Our metallurgy expertise is complimented by extensive experience with all aspects of product design and manufacturing.
Your on-call metals engineer

Need help? Tell us what you need.
Use the form at the top of the page. We'll email back.

Our Engineering Process

A collaborative process for getting information and finding practical engineering solutions
Metallurgy consulting engineering process

Part of your engineering staff

Projects are collaborative – we become part of your engineering team and work with your engineers. This relationship ensures that recommendations and decisions make business sense for our clients.

At the same time, we won’t burden your engineers with additional work. We take on all tasks necessary to make sure projects move along at a good pace.
“For the past 6 years Industrial Metallurgists has provided metallurgy consulting expertise to help us design products and fix quality problems. They fill a critical engineering gap and enables faster, better-informed decisions.”

Al McGovern, Director Mechanical Engineering
Shure Inc., Illinois

“Dr. Pfeifer's engineering approach helped improve the reliability of my company’s product. Metallurgical analyses and consideration of the metallurgical factors of importance led to an unsuspected solution involving materials and processes.”

Stuart Gordon, President
Bestway Products Co., California

Leveraging metals engineering

Many companies don’t have metallurgical engineers on staff, but need occasional help engineering metals, and that’s what we do. We provide metallurgy expertise to help clients get the information they need to make well-informed decisions concerning the metals used in their products and equipment. We really enjoy working with these engineers to help find the best possible solution for the situation.

Leveraging metals engineering means applying the science of metals (metallurgy) to make engineering decisions and solve problems related to the metals used in a product. These decisions include component alloy selection for new products and for cost reduction, supplier selection, and manufacturing process development. Problems include component failures, poor supplier quality, and poor manufacturing quality.

Your on-call metallurgy and metals engineering experts

Imagine having a team of professionals dedicated to helping you select alloys for components, improve component and product reliability, reduce cost, and improve quality. We can help you find ways to engineer the metals used in your components to enable better, lower-cost products. Along the way, your engineers will be more productive because they’ll have access to metals engineering expertise.

Our clients see us as an extension of their in-house team. Working closely with their engineers as a valued and trusted specialist is what we value most. We measure our wins through the success of our clients. We truly value when our efforts make a lasting impact. It has meaning for us as professionals and individuals.

If you need help or just think you might need help, please email to set up a time to talk for a few minutes. There’s no charge for the discussion and it’ll help both of us better understand the issue and next steps.

Our experience

We’ve been providing metals engineering expertise for product engineering and failure analysis for over 25 years. Our metallurgy consulting experience covers every aspect of product development and manufacturing, and we know the pressure to optimize designs and quickly determine the root cause of product failures and manufacturing quality problems.

Our metallurgy training and expertise coupled with design and manufacturing experience enables us to quickly understand your situation, work with you to make a plan, help you get the information you need, and help you use the information to get to the best outcome. You can count on getting the support and advice needed to make well-informed decisions.

We work on small and large projects and work with small, medium, and large companies. Industry experience includes automotive, aerospace, hardware, tools, medical and dental devices, plumbing, industrial equipment, machinery, electronics, and many more.

Alloy experience includes carbon steel, low-alloy steel, tool steel, stainless steel, aluminum alloys, copper alloys, brass and bronze, and super alloys. Coating experience includes electroplated, PVD, galvanized, powder coated, and thermal sprayed. We also have experience with welded, soldered, and brazed joints.

Project process summary

Every engineering project starts with a conversation with you and your engineering team to discuss the project and collect background information. This is done by phone or internet meeting and usually takes 30 minutes. There’s no charge for this step.

We’ll review photos and drawings of your product and components and discuss your objectives for the project. We will also discuss the project scope, the work to be performed and samples required if metallurgical testing is necessary. We will also discuss approximate cost. For the scope, it’s critical to have complete agreement on the problem to solve.

Identify the Project Approach
This is where we use our experience, training, and knowledge to identify the best path forward. This includes metallurgical analysis of components or metal stock, discussions with suppliers, and reviewing technical standards and engineering literature.

Project Quote
A project quote includes the project scope, the work to be performed, and the cost. After you approve the work we begin right away.

Review data
We review the data and information collected and our findings with the client’s engineers and get their input. Their input is important because they have technical expertise in other areas that is complimentary to ours. Also, they are familiar with the details about the design, manufacturing, and use of the item being engineered.

This step is key - we won’t just give you a report and leave it to you to figure out how to use the information to make your decision or fix your problem. We work with clients to help engineer solutions.

Industrial Metallurgists, LLC

Providing metals engineering expertise for failure analysis and forensic investigations of metal components and products.
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